
Syntor Revival
Features:
SynTalk Control Head


Syntor Transceiver with PIEXX SynControl Installed
The Motorola Syntor is an early 1980’s two-way radio designed and manufactured to Motorola’s traditionally high standards. It was intended to provide trouble free service in the public service, military, and commercial fleets, a goal that it easily met. The Syntor was one of the first transceivers to provide frequency synthesized ‘programmable’ operation. The frequency determining control element was a factory, or service center, programmed PROM chip that was specifically set up for a given customer. This was a great advantage over the more common technique of using custom made crystals, or channel elements, to set the transceivers frequencies. The Syntor design was a winner with Motorola’s customers and many, many units were sold. Two decades later, the state of the art in 2-way radio communications has made great progress in the area of control electronics, specifically with the use of microprocessors in their design. Current generations of transceivers employ channel programming via computer / micro-controller software; custom programmed PROM chips are just too inflexible and are no longer used for this purpose. The Syntor, like some other great Motorola designs, has become obsolete. These radios are showing up at Hamfests and online auctions in large quantities at prices for pennies on the dollar. However, this obsolescence is due to the lack of control sophistication not the Syntors excellent RF design. In order to ‘revive’ this great transceiver we needed to come up with an easy way to replace the aging control design with a more modern, microprocessor based system. To this end, our SynControl System was born.

The PIEXX SynControl System evolved in two steps. Our original goal was to provide a system that would allow the replacement of the old bipolar PROM frequency controlling element with a computer downloadable uP based board. In the original design, a board was mounted inside the radio and connected to the PROM socket via a ribbon cable. The appropriate firmware was generated for the uP board to allow the selection of channel frequencies, and PL tones via a remote computer. Although this first generation design worked well, it became apparent that with a few more features we could really solve a big problem with the Syntor radios showing up in the surplus market, namely that there were a lot of radios showing up but hardly any control heads / cable sets. Our second generation SynControl design is a direct, plug in replacement for the original Interconnect Board. The new design takes over the functions of:
Because the SynControl Board replaces the original Interconnect Board, the custom Motorola power / signal connector is no longer used. The function of the old connector is replaced by a standard Molex style 9 pin connector for power and speaker connection, and a 8 pin modular jack that carries the signals for RS-232 communications, PTT, microphone and speaker audio. The SynControl Board is a direct plug in replacement for the original equipment, installation is very easy and involves very few hard wired interconnections. Since the transceiver can now be completely controlled through the 8 conductor RJ-45 cabling by way of an external PC, it is possible to remotely locate the Syntor from the control operator. Instead of running a long antenna cable to the radio, you can run a short antenna feed line to the radio and run a longer, inexpensive, control cable to the operating position. The Win9x software package, provided with the SynControl System, allows all of the flexibility of a modern transceiver with the ease of use of an on-screen virtual control panel, The operator can set radio frequencies, offsets, PL tones, memory location (with names), scan channels, view the signal level, set volume and squelch all from a remote PC.
The standard SynControl package includes:
An option LCD control / microphone board, available shortly, will allow the radio to be operated without an external computer once the channels have been set up.
Hardware Installation:
NOTE:
The SynControl Upgrade System is intended to be installed in Motorola Syntor Radios Not Syntor X Radios. We currently support VHF high band radios and the conversion is for the use of these radios on the 2 meter amateur radio bands. At the time of this writing, radios with VCOs in ranges 2 (HDL4036A), 3 (HDL4037A) and 4 (HDL4038A with jumper modification) are supported. I have never had a range 1 (HDL4035A) radio to try our conversion on, if we find one we will make the required firmware changes to support the range 1 VCO radios. Needless to say, range 1 VCO radios seem to be quite rare.
Required Tools:
If available, a Signal generator and deviation meter will help with the installation
Please read and understand all of the installation instructions before starting the installation.





HDL4038 VCO jumpered for use in the 2 meter Amateur band.

Meter lead (orange wire) installed in Limiter / Detector pin of the receiver metering connector


Software Installation
The SynControl Software is intended for operation under the Windows 95 or Windows 98 operating system. Install the software by placing the provided CD in your CDROM drive, press the Start Icon (usually in the lower left of your desktop), proceed up to and press the Run selection of the pop-up menu. In the open dialog box type:D:Setup
Where D is the drive designator for your CDROM drive After entering the command line press enter, and the system software will be loaded.

If the SynTalk Dialog Box doesn’t appear, read and perform the following tests…
If instead of the SynTalk dialog box, you get the error "Communications Error with the Syntor!!! Program Exiting.", then your computer is unable to establish serial communications with the SynControl System. Be certain that you are properly connected to the serial port specified when you installed the software, and that all cables are plugged in and that the transceiver has power applied. If you think you specified the wrong com port, you can manually select a specific port by editing the SynTalk.ini file located in the Windows Directory. If you double click the SynTalk.ini file, in the following path:
My Computer
C:
Program Files
Piexx
SynTalkPS
Program
SynTalk.ini
You will see the set-up parameters for the program. Under the category of [Communications] there is a line that reads Comm Port (1-8) =1, where the digit following the ‘=’ sign is the comport that the radio must be connected to. You can manually change this digit if necessary. If this digit is 0 then Comm ports 1-8 will be scanned to see if the Syntor is on one of them.
If the radio fails to communicate with the program, after you are sure that you have selected the correct com port, you will need to perform a loop-back check on the specified com port. Start Hyperterminal:
Start
Programs
Accessories
Hyperterminal (click it)
Double click the Hypetrm.exe icon. This will open the New Connection Description dialog box. Type Syntor in the name field and press OK. Next, the Phone Number dialog box will appear, press the arrow to the right of the Connect using field. You may now select the appropriate Direct to Com for the port you are intending to use. Next press OK, the Comx Properties dialog box will appear. Select :
19200 Bits per second
8 Data bits
Parity None
1 Stop Bit
Flow Control None (this is very important!!)
With these selections made, press the OK button. You will se a blank window with the terminal cursor in the upper left corner of the screen. If you press the ‘?’ key, with the SynControl system functioning properly, a string similar to:
6520 6520 1 8 36 140 1 0 38 .
will appear; this is the Syntor reporting its various operating conditions. If the string does not appear, and it probably wont or the SynTalk dialog would have come up in the first place, you will need to check the com port by doing a loop-back test. In this test you will be connecting the computers RS-232 xmit and receive lines together to make sure that the port can transmit data to and receive data from itself. Install a jumper connection, a metallic paper clip or jumper wire, between pins 2 and 3 on the DB serial connector on the back of your computer (you obviously will need to remove the cable to the SynControl system before you do this). Now, with the jumper installed, any character you type on your computer should show up in the HyperTerminal screen. If this doesn’t work, you will either need to have the serial port serviced or check the serial ports hardware configuration. If the loop-back test does not work on the port that you specified as the SynTalk com port, the SynTalk program will not work!!! Once you have completed tests with HyperTerminal, you must exit the HyperTerminal program before the SynTalk Program will work. Windows will not allow two programs to simultaneously access the same com port.
Radio Alignment

Metering lead shown in the injection metering test point.

I have found that on most radios, the slugs on L1-L5 tend to end up in a position with 2 to 3 threads exposed above their jam nuts when the alignment is complete. This indicates that this would be a good position to start from when you attempt the alignment. Do not go wild screwing the adjusting screws all the way in or out during the alignment process. The front end of the Syntor was intended to have a maximum channel spacing of 2 mHz, although in practice you can get acceptable results with a bit wider spacing. I usually try to get my receiver aligned so that the best sensitivity is around the 147 mHz mark; sensitivity will fall off at the low end of 145 mHz but is still adequate.

Software operation
The operation of the SynTalk program is quite intuitive and we encourage you to experiment with its features. There are several points that need amplification as follows:
Setting Memory Channel Data:
To set a memory channel parameter, use the main SynTalk Dialog Box to input the desired settings, frequency, PL tone, channel skip , desired offset and, in the box beneath the Update and Clr Skips buttons, any text comment you would like to attach to this memory. After setting these parameters press the Update button, this will bring up the Channel Manager Dialog. To change a specific channel to reflect those parameters previously set in the main SynTalk Dialog, select the channel by clicking on its line in the channel descriptor list box and the press the Over Write button. The memory channel will be updated with the parameters from the main SynTalk Dialog. You can move a specified memory locations parameters up or down to adjacent memory locations by highlighting the desired memories location and then pressing either the Move Up or Move Down buttons. Pressing the Delete button will clear the highlighted memory location to show a frequency of 146.52 and remove its text identifier label. Pressing the Clr Skips button will remove all channel skip information from the list of memory channels. If a memory channel has a skip flag marked, as indicated by the letter ‘S’ to the right of its channel number, this memory location will be skipped during scan operations.
There are two ways to exit the Channel Manager, by pressing the Update or Cancel buttons. If you exit by pressing the Cancel button, any changes that you have made will be ignored. If you exit by pressing the Update button, the changes will be written to both the radio and the channel file, by default named VHFFreq.fdt. It takes two or three seconds to update the radio and the file, so be patient.

Scanning Memory Channels:
Scanning memory channels can be accomplished by pressing the Scan button. When the SynTalk Program is in the scan mode, a green indicator will appear above the scan button. The scanning mode may be terminated by pressing most of the functions within the SynTalk Dialog Box, in particular, a second press of the Scan button. While the scan mode is in operation, channels will be consecutively accessed, unless its Skip flag is set, until a channel with a carrier is reached. Scanning will stop on an active channel until either the carrier drops on the channel or a Scan Hold on Signal time out is reached. The Scan Hold on Signal Time is a parameter that is defined in the SynTalk.ini file and by default is set to 5 seconds. If the scan stops on a channel that you do not want to monitor, you may press the Skip button. This will lock this channel from further scan access and scanning will resume. By pressing the Clr Skips button, all channels will available for monitoring in the scan mode, that is all skip flags will be cleared. The skip flag status of any channel is temporary unless you enter the Update mode and save the channel information by exiting from the Channel Manager Dialog via the Update button. If the file data is not recorded by this technique, the original memory channel data, along with channel skip flags, will be retrieved the next time the SynTalk Program is started.
Setup Screen:
The Setup button is used to enter the Setup Syntor Dialog. From this dialog you can setup the transmit timeout timer, the signal meter zero and full scale settings and the power up default settings for frequency, volume squelch etc. You should have the parameters that you would like for the power up condition of the radio selected in the SynTalk main menu prior to pressing the Setup button. Once in the Setup Syntor Dialog, exiting by way of pressing the Save button will set the power up defaults of the transceiver to the current mode. If you wish to set the signal meter operating conditions, it is a good idea to set the zero value, by pressing the Set Zero button while in a no signal condition, before setting up full scale. To set full scale, input a signal that you wish to save as the full scale setting of the signal meter and press the Set Full Scale button. Good sources of this Full Scale signal would be a very strong local repeater or a signal generated by a nearby HT. The setup parameters will be saved in the SynControl boards non-volatile memory when you exit the Setup Syntor Dialog by pressing the Save button. If you exit by pressing the Cancel button, the parameters will not be saved but will be in effect until the next time the Syntors power is cycled.
SynTalkPS
SynTalkPS is a second program distributed on the standard installation disk. This program is tailored for the Public Service users of the Syntalk system. This program has the same basic functionality as the SynTalk program, but is a bit more ‘Point and Shoot" than the standard program. In addition the SynTalkPS program allows for priority channel scanning. In order for a memory channel to be considered a priority channel, its information must be moved from the Regular channel list to the priority channel list. Do this by highlighting the desired channel and then pressing the <> button.
The SynTalkPS has a different .ini file from the SynTalk program. It is located in the same directory as the SynTalk.INI file but is named SynTalkPS.ini.
Note: The Win98 list animation mode adversely affects the speed of scanning and should be turned off. Press:
Start
Settings
Control Panel
Display Settings
Effects Tab
Then make sure that the box marked "Animate windows, menus and lists" is not checked off.

8 Pin Modular Connector pin outs:
SynTalk Control Head

The Syntalk Control Head / Microphone is intended to allow operation of the Syntalk converted Syntor transceiver without the use of a dedicated computer. Although the control head is primarily intended for channelized operation, it is capable of the following operations:
Installation:
Installation of the SynTalk Control Head is very easy. There are two connectors on the bottom of the control head. The 1/8 mono jack is connected to the speaker circuit and you can use it for an extension speaker, although it is preferable to use the speaker connections on the 9 pin MOLEX connector on the SynTalk interface board. The 6 pin modular jack makes all other required connections. Use the provided cable, the 8 pin side goes to the SynTalk board, and the 6 pin side goes to the SynTalk Control head. Only the first 6 connections in the 8 pin connector need to be carried to the control head; keep this in mind if you decide to make your own modular cable.
Operation:
Even though the SynTalk Control head has only 6 buttons and a 2 digit display, it is capable of performing quite a few operations. These operations are explained in the order of their importance. It makes sense to master those operations at the top of this list before tackling the more complicated features. It is useful to know that:
Memory commands are numeric in both digits of the LCD display while VFO commands always have a letter in the LCDs left hand digit.
Upon initial power application to the SynTalk Control Head, the LCD display will show two dashes followed by either:
Obviously, the display will almost always show the operating frequency on initial power up. A frequency indication indicates that the SynTalk Control Head was able to communicate with the transceiver and determine its current operating parameters.
Mem / VFO Button:
The MEM / VFO button toggles the Control Head from the VFO mode to the Memory mode. All Memory mode operations display numeric values in both of the LCD digits, while VFO operations always display a letter in the left most LCD digit. As previously stated, the display will be in the VFO mode initially after application of power. If you press the Mem / VFO button to enter the Memory mode the display will show two dashes indicating that the control head doesn’t know which memory channel is currently selected.
Memory Mode Operations:
Pressing the Mode key will move the Control Head to its various operating modes. The mode key is cyclic, multiple presses of the keys will cycle the Control Head through each of its various operations. In the Memory mode, the allowed operations are Channel Selection, Volume or Squelch.
VFO Mode Operations:
Again, pressing the Mode key will move the Control Head to its various operating modes. When you enter the VFO mode, by pressing the Mem / VFO key, the allowed operations are Frequency, Tone or Offset selection.
F4 F6 F5 F2 F0 F(blank)
This display will be continuously repeated, the F(blank) being the key to the start of the end of the displayed number. Although this may seem to be a bit clumsy, the display is very easy to read with just a small amount of adjustment time by the operator! Pressing the Up key increases the frequency in 5 kHz increments while the Down key reduces the frequency a like amount. It is not necessary to wait for the display between subsequent presses of the Up or Down key. That is, if you want to increase the frequency by 15 kHz, press the Up button 3 times, the display will begin showing the new frequency.
t0 t8 t5 t
(blank)Pressing the Up or Down keys will change the transmit tone frequency. As with the frequency change command, you don’t have to wait for the display between subsequent presses of the Up and Down keys.
o- Transmit is offset lower in frequency
oP Transmit is offset higher in frequency
o0 Transmit and receive are operating on the same frequency
oX Transmit and receive are on different frequencies but not a standard offset.
Pressing the Up or Down keys will cycle between the various offset modes. The only exception to this is that it is not possible to re-enter the oX mode.
Changing a frequency, offset or tone is temporary.
If you leave the frequency mode and change to another channel and back you will be returned to the original channel settings. You can permanently update a channels settings by performing the following steps:
Scan Operations:
The scan mode may be entered by pressing the scan button from either the VFO or Memory mode.
When you enter the scan mode the SynTalk Control Head will enter the memory mode and begin scanning the memory channels sequentially until an active channel is located. When an active channel is located the scan mode will wait approximately 5 seconds and then begin scanning again. The scanning sequence is terminated when any key is pressed, including the PTT key. The key that is pressed to terminate the scan operation will be ignored, except to stop the scan operation. So, if you use the PTT key to terminate the scan operation, the transceiver will not enter the transmit mode until the PTT key is released and then pressed again.
Displaying Signal Strength:
The signal strength mode may be entered at any time by pressing, the releasing, the Mem/VFO and Mode key simultaneously (notice the S between these two keys).
When in the Signal Strength mode, the display will show values between 00 and 99 to indicate the relative signal strength of the currently received signal. The Signal Strength mode is terminated when any key is pressed, including the PTT key. The key that is pressed to terminate the signal strength mode will be ignored. So, if you use the PTT key to terminate the signal strength mode, the transceiver will not enter the transmit mode until the PTT key is released and then pressed again.
Input Mode:
You can swap the transmit and receive frequencies, as well as swapping the offset direction, by simultaneously pressing, then releasing, the Up and Down keys (notice the In silk screened between these two keys). This mode is handy to see if you can hear someone on the input of a repeater or to communicate with someone if the repeater goes down. Repeat the process to return back to the normal mode. The input mode switches the SynTalk Control Head to the VFO frequency display mode.
Transferring Channel Data From the Computer:
The SynTalk Control Head may be used to transfer channel data between the computer and a remotely located computer. In order for the computer to communicate with the SynTalk Control Head, the control head must be connected to the same serial port used to communicate with the Syntor transceiver with the optional serial / power adapter. This optional power adapter board is connected in series between the control head and the modular DB9 serial adapter plugged into your computers serial port. In addition, the power adapter must be connected to a suitable, supplied, wall transformer. Upon application of power to the SynTalk Control Head, you will first see two dashes on the display, followed by two error codes, and finally two dashes again. The error codes indicate that the control head can not communicate with the Syntor transceiver, and are normal with this connection.
You should use the SynTalkPS program version 1.01 or later, as previously described, to create / modify your channel list. If the SynTalkPS program doesn’t see a Syntor radio on any of the computers serial ports it will respond with:

After you press the OK button, the program will continue in the Stand Alone mode. In the Stand Alone mode you are allowed to maintain the channel database in the normal fashion. You can transfer the channel information to the control head by pressing the ‘Update’ button followed by the ‘Copy File to Radio’ button in the Channel Editor Dialog. If the SynTalkPS program is in the Stand Alone mode, the Copy File to Radio routine knows to try to communicate with the control head instead of the Syntor transceiver. Alternatively, you can use the SynCtrlHd program to send .fdt channel database files to the control head.

During the download process, the SynTalk Control Head will briefly show dL on its display, followed by the numeric value 41. The 41 indicates that 41 memory channels have been loaded into the SynTalk Control Heads non-volatile memory. The control head may now be disconnected and moved to the transceiver site.
The upload process from the control head to the Syntor transceivers memory is accomplished by
:The SynTalk Control Head will respond with uL on the display to indicate that it is performing the transfer of data to the SynTalk equipped Syntor transceiver. After a few seconds, the display will revert to the Memory Channel mode indicating that the data transfer was successful.
